Configure-to-Order

In CTO manufacturing, every single order is created from an options pool of existing product components and parts. CTO is a modular approach to product manufacturing that often requires very little engineering and relies on standardizations and less customization.

As a configure to order manufacturer, Bluestar PLM provides you with a product configurator which – based on a set of predefined rules – can automate product designing to fast and easily fit customer requirements. The output of the product configurator creates the information related to product engineering and manufacturing (i.e CAD models, Bill of Materials, and Routing), and Bluestar PLM allows multiple disciplines (Sales, Engineering and Manufacturing) to collaborate in a single digital environment from full quote to delivery, so you will experience reduced errors, lower costs and faster time to market.

Running a business as CTO with Bluestar PLM does not limit your offerings. Bluestar PLM can simply offer customers specified solutions that are easily standardized. Fully integrated with multiple mainstream CAD systems (Solidworks, Solid Edge, CREO, Inventor, Altium and many more), the Bluestar PLM product configurator can be used to verify and validate a customized product, and to complete and further modify all the building blocks and features demanded by the customer.

With Bluestar PLM, CTO companies are able to reduce the turnaround time for time-consuming processes, such as quoting, planning and engineering, even though a product is still customized according to customer specs.

Specific benefits for Configure-to-Order Companies

Better Quality products

Allows you to standardize your business processes to easily repeat them over and over. This makes it much easier to optimize your predefined product configurations, for optimal end product.

Fewer mistakes

Repetition of processes also means more routine in execution. Potential errors are prevented, and production goes faster.

Shorter time-to-market

With Bluestar PLM fully embedded in Dynamics 365, departments and sites can extend their work and collaborate in a single digital environment, so engineering, manufacturing and sales processes can run parallel to each other, eliminating wait times.

Product visibility

Bluestar PLM enables seamlessness between sales, engineering, and manufacturing. What engineers has defined as a configured product, will immediately be shown in real time, so manufacturing, procurement, sales, and operations will have the latest and accurate information to work with.

More innovation

The time you save with standardized business processes and configured products can be used to optimize existing processes and new product developments.

Reduced costs

With largely automated business processes and product standardizations, optimized processes are obviously cheaper than developing a new process or product that is only ever used once.

Design automation

Automatically generate 3D CAD models and detailed drawings based on product variants and configurations. As a result, you will save hundreds of hours otherwise spent on design processes.

Out-of-the-box building blocks

eBOM+mBOM

One single solution for smart management of data in both eBOM and mBOM.

After-Sales Redesign & Repair

After-sales & Refurbishment optimize resources, reduce waste, and promote sustainability.

Product Configurator

Manage BOMs and variants in one system, automating CAD and D365 F&SCM setups from a unified 150% BOM in ERP.

What have our customers accomplished?

AMF Bakery Systems

Achieved 150% revenue growth through PLM and ERP implementation. Reduced errors and enhanced quality management improved product reliability. Streamlined processes boosted productivity across all departments.

Schréder

Advanced configurator capabilities, allowing customization of products with numerous standard variants, facilitating the configuration of unique client specifications seamlessly inside Dynamics 365 F&SCM.

Scanlab

Automated mBOM creation from eBOMs, ensuring accuracy and current data. Strengthened change control, minimized duplication, and maintained data integrity, boosting traceability and preventing redundant efforts.