Consumer Goods

Consumer goods manufacturers, particularly in the consumer goods PLM sector, often need a set-up that is supportive of high volumes and short lead times. For serial and mass production, workflows must be fast and agile, and be able to run in parallel. Each step of the manufacturing process must be automatically routed. Repeatability is fundamental when it comes to mass production. All variables in the processes must be strictly defined and controlled to enable a successful production every time.

Many consumer goods manufacturers suffer from separated CAD, consumer products PLM and ERP solutions. They stand-alone with each having its own data structure, interface, and capabilities to fulfill engineering, operations, and manufacturing requirements respectively. However, with the rise of Industry 4.0 and for manufacturers to stay competitive, especially in the consumer goods PLM industry, they must be able to implement solutions that interconnect information and processes – not only across the internal enterprise and departments – but external partners and suppliers as well.

When CAD, consumer products PLM, and ERP are not fully integrated and operate as silos, corporate-wide information sharing and collaboration becomes nearly impossible. Consequentially, consumer goods manufacturers suffer delays, miss cost targets, slow change cycles, and orders that end up not fulfilling customer requirements. These increased industry demands mean that manufacturing companies, particularly those in the consumer goods PLM sector, are facing several critical challenges that are tightly connected to a deep integration between engineering and manufacturing.

Challenges of non-embedded PLM and ERP systems

  • Manual data synchronization between the ERP, PLM and CAD systems can cause data misalignments.

  • Reusing data is challenging due to time-consuming manual data transfers.

  • Missing visibility in end-to-end business processes leads to non-value-added work time.

  • Order fulfillments are delayed by bottlenecks causing operational performance to suffer.

  • Sharing engineering data between different sites can be troublesome without a common data management system.

Benefits for Consumer Goods Manufacturing Companies

Better quality products

Allows you to standardize your business processes to easily repeat them over and over. This makes it much easier to optimize your predefined product configurations, for optimal end product.

Fewer mistakes

Repetition of processes also means more routine in execution. Potential errors are prevented, and production goes faster.

Shorter time to market

With Bluestar PLM fully embedded in Dynamics 365 F&SCM, departments and sites can extend their work and collaborate in a single digital environment, so engineering, manufacturing and sales processes can run parallel to each other, eliminating non-value adding times.

More innovation

The time you save with standardized business processes and configured products can be used to optimize existing processes and new product developments.

Reduced costs

With largely automated business processes and product standardizations, optimized processes are obviously cheaper than developing a new process or product that is only ever used once.

Enforce procedural and regulative compliance

Best-practice workflows are reused as templates in repetitive business processes, ensuring compliance with official procedures.

Product visibility

Bluestar PLM enables seamlessness between engineering, sales and manufacturing. What engineers has defined as a configured product, will immediately be shown in real time, so manufacturing, procurement, sales and operations will have the latest and accurate information to work with.

Design automation

Automatically generate 3D CAD-models and detailed drawings based on product variants and configurations. As a result, you will save hundreds of hours otherwise spent on design processes.

Out-of-the-box building blocks

eBOM+mBOM

One single solution for smart management of data in both eBOM and mBOM.

After-Sales Redesign & Repair

After-sales & Refurbishment optimize resources, reduce waste, and promote sustainability.

Product Configurator

Manage BOMs and variants in one system, automating CAD and D365 F&SCM setups from a unified 150% BOM in ERP.

What have our customers accomplished?

AMF Bakery Systems

Achieved 150% revenue growth through PLM and ERP implementation. Reduced errors and enhanced quality management improved product reliability. Streamlined processes boosted productivity across all departments.

Schréder

Advanced configurator capabilities, allowing customization of products with numerous standard variants, facilitating the configuration of unique client specifications seamlessly inside Dynamics 365 F&SCM.

Scanlab

Automated mBOM creation from eBOMs, ensuring accuracy and current data. Strengthened change control, minimized duplication, and maintained data integrity, boosting traceability and preventing redundant efforts.